Product Overview
Packaging does far more than present a product—it protects everything manufacturers have invested in. During transportation, products are exposed to sudden impacts, sliding collisions, forklift handling, warehouse stacking, truck vibrations, container loading, and repeated logistics operations. Even well-designed packaging can fail if it has never been tested under realistic transportation conditions.
The HongCe Road Bump Simulation Test Bench is engineered to reproduce the dynamic impact conditions encountered throughout the logistics chain. By simulating inclined sliding collisions and transportation impacts, it enables manufacturers to evaluate packaging integrity, cushioning performance, and product protection before products enter the market.
Designed for laboratories, quality assurance departments, packaging manufacturers, appliance producers, furniture factories, logistics companies, and research institutions, this testing system helps reduce transportation damage, optimize packaging design, and improve customer satisfaction.
Features
High-Precision PLC Intelligent Control
The equipment adopts an industrial PLC control system that ensures stable operation, accurate parameter control, and reliable repeatability throughout every testing cycle.
Touchscreen Human-Machine Interface
An intuitive touchscreen interface simplifies parameter configuration, test monitoring, and operation management, significantly reducing operator training time.
Adjustable Transportation Impact Speed
Impact velocity can be adjusted between 1.1–2.3 m/s, enabling simulation of different logistics environments and transportation conditions.
Heavy-Duty Hydraulic Drive
The hydraulic lifting system provides stable motion with excellent repeatability while minimizing vibration during equipment operation.
Large Test Platform
The spacious impact platform accommodates large packages, household appliances, furniture products, industrial equipment, and oversized shipping cartons.
Excellent Repeatability
Stable mechanical construction and precision control minimize testing deviations and provide highly repeatable testing results suitable for quality laboratories.
USB Data Output
Testing data can be exported via USB for documentation, report generation, quality traceability, and customer certification purposes.
Industrial Steel Structure
The rigid steel frame delivers long-term durability, making the equipment suitable for continuous production environments and testing laboratories.
Easy Maintenance
The modular hydraulic structure and industrial components simplify maintenance while reducing downtime.
Customizable Design
HongCe supports customized platform dimensions, loading capacity, control software, fixtures, and testing configurations according to customer requirements.
About HongCe
HongCe is a professional manufacturer specializing in IEC testing equipment, environmental testing systems, impact testing machines, flammability testing equipment, IP testing equipment, plug and socket testing instruments, and customized laboratory solutions.
With years of engineering experience, HongCe combines independent research and development, precision manufacturing, quality inspection, and global technical support to provide reliable testing solutions for customers worldwide.
FAQ
1. What is the core function of this heavy-duty road condition simulation test Bench? Which logistics stages' impacts is it primarily designed to simulate?
Answer: The core function of this test rig is to simulate the inclined impacts and collisions that packaged products experience during logistics, in order to evaluate packaging integrity and product protection capabilities. It reproduces horizontal impacts and inertial collisions that products may encounter during loading and unloading, warehouse handling, vehicle transport, and container loading. By utilizing an inclined sliding mechanism, a carriage loaded with the product slides down a 10° inclined track and strikes a rigid impact plate, thereby quantifying the packaging's impact resistance performance.
2. Which major international test standards does this equipment comply with?
Answer: The design and testing methods of this rig strictly adhere to multiple international transport packaging test standards, ensuring the authority and comparability of test results. Key applicable standards include:
ASTM D880: Standard Test Method for Impact Testing for Shipping Containers and Systems.
ASTM D4003: Standard Test Methods for Palletized or Unitized Loads (Mechanical Handling Simulation).
ISTA 1A, 2A, 3A: International Safe Transit Association (ISTA) test procedures for integrity and performance simulation.
ISO 2248: Complete, filled transport packages — Vertical impact test.
GB/T 4857 Series: Chinese national standards for packaging transport test methods.
3. What are the main technical specifications of the equipment? What are the maximum dimensions and weight of the samples it can test?
Answer: This model (HC-A523) features the following core specifications:
Maximum Load Capacity: ≤ 500 kg; suitable for medium-to-large packaged products.
Impact Velocity: Adjustable range of 1.1 – 2.3 m/s; velocity accuracy ≤ ±5%.
Sample Dimensions: Accommodates samples up to approximately 1500 mm × 1500 mm × 1500 mm (L × W × H).
Key Dimensions: Impact plate size is 1600 mm × 2000 mm (steel plate); carriage platform size is 1500 mm × 1500 mm; maximum sliding distance is 2000 mm; track inclination is fixed at 10°. 4. For which industries and product types is this equipment suitable?
Answer: This equipment has a wide range of applications and is particularly well-suited for evaluating the transport durability of large or heavy packaged products. Typical test subjects include:
Home appliances: e.g., refrigerators, washing machines, air conditioners, microwave ovens, etc.
Furniture: various types of wooden or panel-based furniture.
Packaging containers: corrugated cardboard boxes, wooden crates, plastic shipping containers, etc.
Others: industrial equipment, electronic products, and complete packaging for large consumer goods.
5. What customization options are available? How are data management and ease of operation handled?
Answer: As the original manufacturer, the supplier (HongCe) offers comprehensive customization services, including larger test platforms, higher load capacities, specialized test fixtures, and integration with production lines. Regarding operation and data, the equipment features:
Intelligent PLC control and an industrial touchscreen for automated parameter setting and monitoring.
USB data export functionality, facilitating the use of test results for quality reports, traceability, and customer certification.
